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	<title>Wood Worker Dan &#187; Zero Clearance Insert</title>
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	<link>http://www.woodworkerdan.com</link>
	<description>The Wood Working Site of Dan Masters</description>
	<lastBuildDate>Mon, 16 Mar 2009 18:20:55 +0000</lastBuildDate>
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		<title>I Was Finally Able to Use My Table Saw to Finish Stuff for Christmas</title>
		<link>http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm</link>
		<comments>http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm#comments</comments>
		<pubDate>Fri, 02 Jan 2009 05:46:34 +0000</pubDate>
		<dc:creator>Dan</dc:creator>
				<category><![CDATA[Magazine Rack]]></category>
		<category><![CDATA[Projects]]></category>
		<category><![CDATA[Two Step Stepping Stool]]></category>
		<category><![CDATA[Casters]]></category>
		<category><![CDATA[Christmas Presents]]></category>
		<category><![CDATA[MDF]]></category>
		<category><![CDATA[Red Oak]]></category>
		<category><![CDATA[Table Saw]]></category>
		<category><![CDATA[Table Saw Sled]]></category>
		<category><![CDATA[Zero Clearance Insert]]></category>

		<guid isPermaLink="false">http://www.woodworkerdan.com/?p=78</guid>
		<description><![CDATA[I was finally able to get my table saw up and running. Not only that I bought a zero clearance insert and casters for it as well. On top of that I built a sled for it so that I could do some repeatable cuts while working on the stepping stools that I did for [...]]]></description>
			<content:encoded><![CDATA[<p>I was finally able to get my table saw up and running. Not only that I bought a zero clearance insert and casters for it as well. On top of that I built a sled for it so that I could do some repeatable cuts while working on the stepping stools that I did for Christmas presents. It was so nice to finally have a real table saw.</p>
<p>The stepping stools came out pretty nice although I did not get them done in time for Christmas. They were built and glued but I did not get to priming them until after Christmas. At the time of writing this they still need to be sanded and to be touched up.</p>
<p>I also did not get the second batch of magazine racks done either. They are stained but I still need to put the Polyurethane on them. I did take the people that were getting them into the garage to show them what they would be getting &#8220;some day soon&#8221;. That day hasn&#8217;t come yet but I will try to get them done during this long weekend.</p>
<h2>What I Learned</h2>
<p>These were some really cool projects that brought several really good lessons with them. Here are some of those lessons:</p>
<ul>
<li><strong>The grit of the sandpaper that you use determines how much stain the wood will absorb. </strong><br />
I found this out by sanding the first set of magazine racks with 220 grit. They did not seems to want to take the stain. Then on the second batch I sand just a few blemish areas with 100 and the stain did not want to take in those areas. Next time if I sand one spot I sand the whole thing with 100 grit.</li>
<li><strong>My paint sprayer has adjustments for the paint and air flow and I should adjust them before painting my pieces.</strong><br />
I used oil base primer to seal the stepping stools which was really thick paint. It coated the stools with a texture because I had too much paint and air coming out. Half way through I started messing with the knobs on the back and was able to get nice even texture-free coats on some test pieces. Oh well, that is what sanding blocks are for.</li>
<li><strong>Start building Christmas presents before December 1st.</strong><br />
I had not planned to build Christmas presents this year but then I saw the magazine rack idea on the Wood Whisperer and thought &#8220;Hey, I can do that&#8221;. Sure I was able to do it but not in the quantity and time frame that was needed. Next year I am starting in August <img src='http://www.woodworkerdan.com/wp-includes/images/smilies/icon_wink.gif' alt=';-)' class='wp-smiley' />  .</li>
<li><strong>Keep things in perspective, this is supposed to be fun and I am just starting out. </strong><br />
This is probably the most important lesson. There was a point a few days before Christmas that I was exhausted and tired of rushing to get these things done. It was not fun anymore and that is not how it should be. Therefore I took a couple of nights off from it which is why they were not done for Christmas. I don&#8217;t regret it as I needed to take a step back. Also, I was rushing too much and that always leads to accidents which I did not want.</li>
</ul>
<p>All in all it was a good Christmas season and I loved being able to make something by hand for folks. For those that did get their magazine racks before Christmas they loved them and I am sure the other folks will like theirs when they get them.</p>
<p>After all the dust settles it looks like I will be moving on to a gadget station for me and a head board for our room. I can&#8217;t wait!</p>

<a href='http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm/img_1641' title='Zero Clearance Insert'><img width="150" height="150" src="http://www.woodworkerdan.com/images/img_1641-150x150.jpg" class="attachment-thumbnail" alt="Zero Clearance Insert" title="Zero Clearance Insert" /></a>
<a href='http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm/img_1643' title='Casters'><img width="150" height="150" src="http://www.woodworkerdan.com/images/img_1643-150x150.jpg" class="attachment-thumbnail" alt="Casters" title="Casters" /></a>
<a href='http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm/img_1650' title='Table Saw Sled'><img width="150" height="150" src="http://www.woodworkerdan.com/images/img_1650-150x150.jpg" class="attachment-thumbnail" alt="Table Saw Sled" title="Table Saw Sled" /></a>
<a href='http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm/img_1651' title='Table Saw Sled'><img width="150" height="150" src="http://www.woodworkerdan.com/images/img_1651-150x150.jpg" class="attachment-thumbnail" alt="Table Saw Sled" title="Table Saw Sled" /></a>
<a href='http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm/img_1652' title='Table Saw Sled'><img width="150" height="150" src="http://www.woodworkerdan.com/images/img_1652-150x150.jpg" class="attachment-thumbnail" alt="Table Saw Sled" title="Table Saw Sled" /></a>
<a href='http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm/img_1653' title='Two Step Stepping Stoll - Primed'><img width="150" height="150" src="http://www.woodworkerdan.com/images/img_1653-150x150.jpg" class="attachment-thumbnail" alt="Two Step Stepping Stoll - Primed" title="Two Step Stepping Stoll - Primed" /></a>
<a href='http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm/img_1654' title='Stepping Stool - Front'><img width="150" height="150" src="http://www.woodworkerdan.com/images/img_1654-150x150.jpg" class="attachment-thumbnail" alt="Stepping Stool - Front" title="Stepping Stool - Front" /></a>
<a href='http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm/img_1655' title='Stepping Stool - Side'><img width="150" height="150" src="http://www.woodworkerdan.com/images/img_1655-150x150.jpg" class="attachment-thumbnail" alt="Stepping Stool - Side" title="Stepping Stool - Side" /></a>
<a href='http://www.woodworkerdan.com/i-was-finally-able-to-use-my-table-saw.htm/img_1656' title='All Four Stools Together'><img width="150" height="150" src="http://www.woodworkerdan.com/images/img_1656-150x150.jpg" class="attachment-thumbnail" alt="All Four Stools Together" title="All Four Stools Together" /></a>

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